Product
Electronic Systems Business Div.
SMT System
Panasonic-related Systems
Production Modular & Placement Machine
·VM
·NPM-WX,WXS
·NPM-DX
·NPM-D3
·NPM-W2
·NPM-TT2
·AM100
Screen Printer
line-management-system
Electronic Component Mounting-related Systems
DJK original products
Chemical Industry Machinery Division
Automotive Plastics Machinery Division
 
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NPM-D3
Product Profile
Features
Specifications
Software
 

High area productivity with total mounting lines

Higher productivity and quality with printing,placement and inspection process integration

Configurable modules allow flexible line step

Head location flexibility with plug-and-play funcions

Comprehensive control of lines,floor and factory with system software

 

Simultaneous realization of high area productivity and
high-accuracy placement

High productivity·Employs dual mounting method

Quality improvement

Operating rate improvement

Solder Inspection(SPI)·Component Inspection(AOI)·Inspection head

Adhesive Dispensing·Dispensing head

Model ID NPM-D3
Rear head Front head
Lightweight 16-nozzle head 12-nozzle head 8-nozzle head 2-nozzle head Dispensing head No head
Lightweight 16-nozzle head NM-EJM6D NM-EJM6D-MD NM-EJM6D
12-nozzle head
8-nozzle head
2-nozzle head
Dispensing head NM-EJM6D-MD - NM-EJM6D-D
Inspection head NM-EJM6D-MA NM-EJM6D-A
No head NM-EJM6D NM-EJM6D-D -
PCB dimensions※1 Dual-lane mode L50mm×W50mm ~L510mm×W300mm PCB exchange Dual-lane mode 0s※
※No 0s when cycle time is 3.6s or less
Single-lane mode L50mm×W50mm ~L510mm×W590mm time Single-lane mode 3.6s※
※When selecting short conveyors
Electric source 3-phase AC200,220,380,400,420,480V 2.7kVA
Pneumatic source※2 0.5MPa,100L/min(A.N.R.)
Dimensions※2 W832mm×D2652mm※3×H1444mm※4
Mass 1680kg(Only for main body:This differs depending on the option configuration.)
Placement head Lightweight 16-nozzle head(Per head) 12-nozzle head
(Per head)
8-nozzle head
(Per head)
2-nozzle head
(Per head)
High production mode「ON」 High production mode「OFF」
Max.speed 42 000cph
(0.086s/chip)
38 000cph
(0.095s/chip)
34 500cph
(0.104s/chip)
21 500cph
(0.167s/chip)
5 500cph
(0.327s/chip)
4 250cph
(0.847s/QFP)
Placement accuracy(Cpk≥1) ±40μm/chip ±30μm/chip
(±25μm/chip※5)
±30μm/chip ±30μm/chip
±30μm/QFP
匚12mm~匚32mm
±50μm/QFP
匚12mm以下
±30μm/QFP
Component
dimensions
0402chip※6
~L6mm×W6mm
×T3mm
03015※6※7
/0402chip※6
~L6mm×W6mm×
T3mm
0402chip※6
~L12mm×W12mm×
T6.5mm
0402chip※6
~L32mm×W32mm×
T12mm
0603chip
~L100mm×W90mm
×T28mm
Component
supply
Taping Tape:4/8/12/16/24/32/44/56 mm Tape:4~56/72/88/104mm
Max.68(4、8mm tape、Small reel)
Stick - Max.16(Single stick feeder)
Tray - Max.20(per tray feeder)
Dispensing head Dot dispensing Draw dispensing
Dispensing speed 0.16 s/dot(Condition:XY=10mm、Z=less than 4mm movement、No θrotation) 4.25 s/component(Condition:30mm×30mm corner dispensing)※8
Adhesive position accuracy(Cpk≥1) ±75μm/dot ±100μm/component
Applicable components 1608 chip to SOP、PLCC、QFP、Connector、BGA、CSP SOP、PLCC、QFP、Connector、BGA、CSP
Inspection head 2D inspection head(A) 2D inspection head(B)
Resolution 18μm 9μm
View size 44.4mm×37.2mm 21.1mm×17.6mm
Inspection processing time Solder Inspection※9 0.35 s/View size
Component Inspection※9 0.5 s/View size
Inspection object Solder Inspection※9 Chip component:100μm×150μm or more(0603mm or more)
Package component:?150μm or more
Chip component:80μm×120μm or more(0402 or more)
Package component:Ø120μm or more
Component Inspection※9 Square chip(0603 mm or more)、SOP、QFP(a pitch of 0.4mm or more)、CSP、BGA、Aluminum electrolysis capacitor、Volume、Trimmer、Coil、Connector※10 Square chip(0402 mm or more)、SOP、QFP(a pitch of 0.3mm or more)、CSP、BGA、Aluminum electrolysis capacitor、Volume、Trimmer、Coil、Connector※10
Inspection items Solder Inspection※9 Oozing,blur,misalignment,abnormal shape,bridging
Component Inspection※9 Missing,shift,flipping,polarity,foreign object inspection※11
Inspection position accuracy(Cpk≥1)※12 ±20μm
No.of inspection Solder Inspection※9 Max.30 000 pcs./machine(No. of components:Max.10 000 pcs./machine)
Component Inspection※9 Max.10 000 pcs./machine
※Placement tact time and accuracy values may differ slightly depending on conditions.
※Please refer to the specification booklet for details.
※1:Due to a difference in PCB transfer reference, a direct connection with NPM(NM-EJM9B)/NPM-W(NM-EJM2D)/NPM-W2(NM-EJM7D)dual lane specs cannot be established.
※2:Only for main body
※3:Dimension D including tray feeder:2 683 mm Dimension D including feeder cart:2 728 mm
※4:Excluding the monitor,signal tower and ceiling fan cover.
※5:±25μm placement support option.(Under conditions specified by PFSC)
※6:03015/0402 chip requires a specific nozzle/feeder.
※7:Support for 03015 mm chip placement is optional.(Under conditions specified by PSFC:Placement accuracy ±30μm/chip)
※8:A PCB height measurement time of 0.5s is included.
※9:One head cannot handle solder inspection and component inspection at the same time.
※10:Please refer to the specification booklet for details.
※11:Foreign object is available to chip components.(Excluding 03015 mm chip).
※12:This is the solder inspection position accuracy measured by our reference using our glass PCB for plane calibration.It may be affected by sudden change of ambient temperature.

 
 
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