Product
Electronic Systems Business Div.
SMT System
Panasonic-related Systems
Production Modular & Placement Machine
·VM
·NPM-WX,WXS
·NPM-DX
·NPM-D3
·NPM-W2
·NPM-TT2
·AM100
Screen Printer
line-management-system
Electronic Component Mounting-related Systems
DJK original products
Chemical Industry Machinery Division
Automotive Plastics Machinery Division
 
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NPM-W2
Product Profile
Features
Specifications
Software
 

Higher productivity and quality with printing,placement and inspection process integration

Depending on the PCB you produce,you can select High-speed mode or High-accuracy mode.

For larger boards and larger components

PCBs up to a size of 750 x 550mm with component range up to L150 x W25 x T30mm.

Higher area productivity through dual lane placement

Depending on the PCB you produce,you can select an optimal placement mode-"Independent""Alternate" or "Hybrid".

 

Simultaneous realization of high area productivity and
high-accuracy placement

Machine Configuration

·Rear & Front Feeder Layout

·Single Tray Layout

·Twin Tray Layout

·Automation units

Muti-functionality

LED Placement

High productivity·Employs dual mounting method

Quality improvement

Operating rate improvement

Solder Inspection(SPI)·Component Inspection(AOI)·Inspection head

Adhesive Dispensing·Dispensing head

Model ID NPM-W2
Rear head Front head
Lightweight 16-nozzle head 12-nozzle head Lightweight 8-nozzle head 3-nozzle head V2 Dispensing head No head
Lightweight 16-nozzle head NM-EJM7D NM-EJM7D-MD NM-EJM7D
12-nozzle head
Lightweight 8-nozzle head
3-nozzle head V2
Dispensing head NM-EJM7D-MD - NM-EJM7D-D
Inspection head NM-EJM7D-MA NM-EJM7D-A
No head NM-EJM7D NM-EJM7D-D -
PCB dimensions Single-lane※1 Bath mounting L50mm×W50mm ~L750mm×W550mm 2-positin mounting L50mm×W50mm ~L350mm×W550mm
Dual-lane※1 Dual transfer(Batch) L50mm×W50mm ~L750mm×W260mm Dual transfer(2-positin) L50mm×W50mm ~L350mm×W260mm
Single transfer(Batch) L50mm×W50mm ~L750mm×W510mm Single transfer(2-positin) L50mm×W50mm ~L350mm×W510mm
Electric source 3-phase AC200,220,380,400,420,480V 2.8kVA
Pneumatic source※2 0.5MPa,200L/min(A.N.R.)
Dimensions※2 W1280mm※3×D2332mm※4×H1444mm※5
Mass 2470kg(Only for main body:This differs depending on the option configuration)
Placement head Lightweight 16-nozzle head(Per head) 12-nozzle head(Per head) Lightweight 8-nozzle head (Per head) 3-nozzle head V2(Per head)
High production mode「ON」 High production mode「OFF」 High production mode 「ON」 High production mode 「OFF」
Max.speed 38 500cph
(0.094s/chip)
35 000cph
(0.103s/chip)
32250cph
(0.112s/chip)
31250cph
(0.115s/chip)
20 800cph
(0.1737s/chip)
8 320cph
(0.433s/chip)
6 500cph
(0.554s/QFP)
Placement accuracy(Cpk≥1) ±40μm/chip ±30μm/chip
(±25μm/chip※7)
±40μm/chip ±30μm/chip ±30μm/chip
±30μm/QFP
匚12mm~
匚32mm
±50μm/QFP
匚12mm Under
±30μm/QFP
Component dimensions 0402chip※7
~L6mm
×W6mm
×T3mm
03015※7※
8/0402chip※7
~L6mm
×W6mm
×T3mm
0402chip※7
~L12mm×W12mm
×T6.5mm
0402chip※7
~L32mm
×W32mm
×T12mm
0603chip
~L150mm
×W25mm
(diagonal152)×T30mm
Component supply Taping Tape:4/8/12/16/24/32/44/56 mm Tape:4~56mm Tape:4~56/72/88/104mm
Max.120(Tape:4、8mm) Front/rear feeder cart specifications:Max.120(Tape width and feeder are subject to the conditions on the left)
Single tray specifications:Max.86(Tape width and feeder are subject to the conditions on the left)
Twin tray specifications:Max.60(Tape width and feeder are subject to the conditions on the left)
Stick - Front/rear feeder cart specifications:Max.30(Single stick feeder)
Single tray specifications:Max.21(Single stick feeder)
Twin tray specifications:Max.15(Single stick feeder)
Tray - Single tray specifications:Max.20
Twin tray specifications:Max.40
Dispensing head Dot dispensing Draw dispensing
Dispensing speed 0.16 s/dot(Condition:XY=10mm、Z=less than 4mm movement,Noθrotation) 4.25 s/component(condition:30mm×30mm corner dispensing)※9
Adhesive position accuracy(Cpk≥1) ±75μm/dot ±100μm/component
Applicable components 1608 chip to SOP、PLCC、QFP、Connector、BGA、CSP BGA、CSP
Inspection head 2D inspection head(A) 2D inspection head(B)
Resolution 18μm 9μm
View size 44.4mm×37.2mm 21.1mm×17.6mm
Inspection processing time Solder Inspection※10 0.35 s/View size
Component Inspection※10 0.5 s/View size
Inspection object Solder Inspection※10 Chip component:100μm×150μm or more(0603 or more)
Package component:?150μm or more
Chip component:80μm×120μm or more(0402 or more)
Package component:?120μm or more
Component Inspection※10 Square chip(0603 or more)、SOP、QFP(a pitch of 0.4mm or more)、CSP、BGA、Aluminum electrolysis capacitor、Volume、Trimmer、Coil、Connector※11 Square chip(0402 or more)、SOP、QFP(a pitch of 0.3mm or more)、CSP、BGA、Aluminum electrolysis capacitor、Volume、Trimmer、Coil、Connector※11
Inspection items Solder Inspection※10 Oozing,blur,misalignment,abnormal shape,bridging
Component Inspection※10 Missing,shift,flipping,polarity,foreign object inspection※12
Inspection position accuracy(Cpk≥1)※13 ±20μm ±10μm
No.of inspection Solder Inspection※10 Max.30 000 pcs./machine(No.of components:Max.10 000 pcs./machine)
Component Inspection※10 Max.10 000 pcs./machine
※Placement tact time and accuracy values may differ slightly depending on conditions.
※Please refer to the specification booklet for details.
※1:Please consult us separately should you connect it to NPM-D3/D2/D.It cannot be connected to NPM-TT and NPM
※2:Only for main body
※3:1 880--in width if extension conveyors(300 mm) are placed on both sides
※4:Dimension D including tray feeder :2 570 mm Dimension D including feeder cart :2 465 mm
※5:Excluding the monitor,signal tower and ceiling fan cover.
※6:±25μm placement support option.(Under conditions specified by PFSC)
※7:The 03015/0402 chip requires a specific nozzle/feeder.
※8:Support for 03015 mm chip placement is optional(Under conditions specified by PSFC:Placement accuracy ±30μm/chip)
※9:A PCB height measurement time of 0.5s is included.
※10:One head cannot handle solder inspection and component inspection at the same time.
※11:Please refer to the specification booklet for details.
※12:Foreign object is available to chip components.(Excluding 03015 mm chip)
※13:This is the solder inspection position accuracy measured by our reference using our glass PCB for plane calibration.

 
 
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